3D Wire Bending Machine
Introduction
Our 3D wire bending machine, also known as automatic wire bending machine and wire forming machine, is professional wire bending equipment for manufacturing various metal wire products, including industrial springs, hardware brackets, wire hooks, and custom wire components. This series of wire bending equipment is widely used in spring manufacturing, auto parts, mining machinery hardware, furniture hardware, and home appliance accessories industries. As a factory direct supplier, we provide a full range of automatic wire bending machine models to meet different wire diameter and production requirements.
Our wire forming machine series includes ZW-ZX560/660, ZW-ZX580/680, ZW-ZX5100/6100, ZW-ZX860/960/880/980, ZW-ZX8100/9100 and ZW-ZX5120/6120. Each 3D wire bending machine can process steel wire and iron wire, covering wire diameter from 2.0mm up to 12.0mm. Whether you need small batch prototype production or mass continuous production, our wire bending equipment delivers stable performance and high precision bending results.
High Precision of 3D Wire Bending Machine
The 3D wire bending machine is the core of our wire bending equipment lineup. Every 3D wire bending machine adopts multi-axis servo drive structure, available in 5-axis, 6-axis, 8-axis and 9-axis configurations. This structure allows the 3D wire bending machine to complete complex 2D and 3D bending shapes in one single pass, cutting down secondary processing steps and saving your production time.
Our 3D wire bending machine supports wire feeding speed up to 70 m/min, with a minimum wire feeding command value of only 0.01mm. This high control accuracy makes the 3D wire bending machine ideal for producing precise spring parts and complex wire hardware. The 3D wire bending machine runs on Windows operating system, which is easy for operators to edit, save and modify bending programs. Each 3D wire bending machine can store more than 2000 programs, convenient for switching between different product orders quickly.
Strong Processing Capacity of Automatic Wire Bending Machine
Our automatic wire bending machine is designed for heavy-duty metal wire processing. The automatic wire bending machine can handle both steel wire and iron wire. Different models of the automatic wire bending machine cover wire diameter ranges from Φ2.0mm to Φ12.0mm. For example, the ZW-ZX8100/9100 automatic wire bending machine supports wire diameter from 4.0mm to 10.0mm, while the ZW-ZX5120/6120 automatic wire bending machine can work with wire up to 12.0mm.
The automatic wire bending machine has unlimited maximum wire feeding length, which is perfect for long wire workpieces. The automatic wire bending machine is equipped with stable servo motor systems, with total output power ranging from 9KW to 27.3KW, depending on the model. The automatic wire bending machine works under 380V 3-phase power supply, matching the industrial power standard in most countries. With stable power output, the automatic wire bending machine keeps consistent bending quality during long-time continuous operation.
Flexible Production by Wire Forming Machine
The wire forming machine is your all-in-one solution for custom metal wire fabrication. Each wire forming machine can finish feeding, bending, cutting and shaping in one station. Our wire forming machine can produce a wide range of products: compression springs, torsion springs, wire frames, metal hooks, automotive wire brackets, mining machinery wire components and furniture wire parts.
Different wire forming machine models have different maximum product sizes. The ZW-ZX8100/9100 wire forming machine can make products up to 1100×1100mm, while the ZW-ZX560/660 wire forming machine suits smaller workpieces up to 550×550mm. The wire forming machine requires 5-6 KG/cm² working air pressure, easy to connect with your existing factory air compressor system. Every wire forming machine has passed full factory testing before delivery, to guarantee stable running for mass production.
Heavy Load Performance of Steel Wire Bending Machine
Our steel wire bending machine is specially optimized for hard steel wire processing. The steel wire bending machine has reinforced mechanical structure to resist impact and fatigue during steel wire bending. The steel wire bending machine is widely used in spring factories, because the steel wire bending machine can form heavy load compression springs for mining machinery, construction machinery and industrial equipment.
The steel wire bending machine models ZW-ZX860/960 and ZW-ZX880/980 are dedicated steel wire bending machine units, suitable for Φ2.0-8.0mm steel wire. The heavy-duty steel wire bending machine weighs from 1500KG to 2500KG, the solid machine body reduces vibration during high-speed bending, so the steel wire bending machine maintains high dimensional accuracy for finished parts. If your workshop mainly produces springs and heavy wire hardware, our steel wire bending machine is your best choice of wire bending equipment.
Factory Advantages of Our Wire Bending Equipment
As a professional manufacturer of wire bending equipment, we control every production step of the wire bending equipment in-house. All wire bending equipment undergoes strict dimensional inspection, servo system testing and continuous running aging test before shipment. Our wire bending equipment supports OEM customization, we can adjust the structure, working range and auxiliary functions of the wire bending equipment according to your special production demands.
Our engineering team provides full technical support for your wire bending equipment. We offer machine installation guidance, operator training, program debugging and after-sales maintenance service. We have a complete spare parts warehouse for all models of wire bending equipment, so you can get replacement parts quickly when needed. As factory direct sales, we offer competitive prices for bulk orders of wire bending equipment, no middleman markup.
When designing and testing this type of metal forming machinery, we follow global industrial quality standards outlined by ISO to guarantee consistent mechanical performance for worldwide buyers.
Application & Custom Service
Our wire bending equipment, including 3D wire bending machine, automatic wire bending machine, wire forming machine and steel wire bending machine, serves many industries: spring manufacturing, mining equipment, automotive hardware, furniture, agricultural machinery, home appliance and display rack production.
Whether you are looking for a standard wire forming machine for mass production, or a heavy steel wire bending machine to produce large industrial springs, contact us and share your wire diameter, product drawings and production requirements. We will recommend the most suitable 3D wire bending machine or wire bending equipment for your project and provide fast quotation.
We serve global machinery dealers, spring factory owners and hardware manufacturers. Our reliable wire bending equipment, stable machine performance and thoughtful after-sales service make us your trusted long-term supplier of automatic wire bending machine and wire forming machine.
If you want to learn more about our products, welcome to click on the following link: https://zwspringmachine.com/product/